功能与介简:/Purpose and introduction
西林瓶固态洗烘装灌加塞一体化线由 QCL 产品卧式多普勒彩超波洗瓶机、 ASMR所谓的隧道式热气配置消毒方法真空烘箱、NFGF产品型西林瓶固态装灌加塞工作机组成,也可单机游戏运行。采用于2-25ml年纪的西林瓶水针的生孩子。能已完成自喷灌水、多普勒彩超波粗洗、瓶表面水喷洗、瓶开口处反复三次配置水喷洗、一下吹气、一下新鲜的水喷洗、反复三次吹气、瓶表面吹气、提前预热、真空干燥消毒方法去热原、降温、前充汽、装灌、后充汽、加塞等二十几个道生产工艺。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.的特点:/characteristic
◆洗瓶机进行自动化机器手臂夹瓶,适用于各种各样规模的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶按照雾气喷针循环往复追踪插入图方式英文,的清洗目的好,浪费绿色能源。并均有针架防发抖装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶全雾气内部管道、喷针充分自立分离,制止了是交叉严重污染,按照GMP规范起来想要;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺丝杆前加装有加载块,有养护螺丝杆,降低碎瓶用途;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶主要包括整体布局入口此次带,进行连接拨瓶块传送安瓿,运作安全稳定靠普;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱主要包括自动空调巡环供暖,温暖不均,节水;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆干燥箱设在防时不时停电爱护实用功能,运动的安全;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配循环法水冷式试验装置,不损耗量屋子里排风量,极大减少屋子里的压力差不平稳的危险 ,减温实际体现效果;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆干燥箱可配差压大自动化稳定发展上下调整模式,避免室内和干燥箱的差压大不稳定发展引发的较高工作温度段偏离,灌装线间洗烘间工作温度升高效一类别的毛病;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱存在DOP论文探测接口协议(其中包括压力,流速,尘沙粒子束论文探测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆真空烘箱冷却塔段可带过滤除菌工作(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带超音波涉及CIP在线平台洁净系统的;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可对其进行全八卦方位、多弯度高压电水擦拭;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装生产线机进行水平方向关联带的运瓶方法,兼备稳定度,甚至分瓶正确,拆换样式件快捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆罐子下方现在的公路运输平面磨和工作的厨房操作台有颗定的远距离,有益于于百级层风流的实现,避免 发生乱流被污染的药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆包安装系统加塞环节,用于的程度送塞,及其的程度圆轮吸塞,符合观看便捷,上料机便捷,送塞极速的性能特点;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆装罐机可配工业陶瓷泵、不锈钢装饰管泵、儒动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆罐电脑装机无瓶止灌,无瓶没加塞技能;In pieces filling machine no bottle filling, no bottle no gasser function;◆包电脑装机自选配系列伺服包装类型(台达、西门子、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线按照PLC总把控、定频器、接触屏把控技能,运动安全耐用的;接触屏可体现各单人的运动最新,各把控点的压差、大气压、风速、摄氏度等体现,各电开关的情况和电脑机械报警体现,电脑机械报警自主物理诊断和电脑机械报警研究分析及判定办法,使整一个种植整个过程达成自动式化把控,联线有三机自动化平衡性装备,绝对种植平衡耐用的。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.要根据朋友的必须,还可供配搭:According to the needs of customers, but also available for selection:◆西门子PLC、施耐德开关、西门子、台达等国际品牌管理机系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气水压、水溫及超超声波原理波抗弯强度、灰尘物体、风速等级线上检验、报警装置、记录卡、word打印系统化;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌防晒隔离开霜器体系。◆ORABS、CRABS、灭菌防晒隔离开霜器体系。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.枝术参数指标/technical parameters:
產品尺寸 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
实用尺寸规格 Cutting dimension(ml) | 2-25(國際西林瓶) | 2-25(香港国际西林瓶) | 2-25(国际联盟西林瓶) | 2-25(亚太西林瓶) | 2-25(新国际西林瓶) | 2-25(國際西林瓶) | 2-25(时代国际西林瓶) | ||||||
灌装生产线头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
产量专业能力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶完成率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶破埙率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
杀菌湿度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
通风口量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
装灌定位精度Filling accuracy(%) | ≤ ±2.5 (机械性式win7驱动面积泵、陶瓷厂家泵、不锈钢圆管泵) ≤ ± 0.5-1.0 (伺服电机驱动安꧋装体积泵) | ||||||||||||
加塞完成率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
新鲜空气层流美观度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
抽真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电感量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
交流电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总总重量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观设计长宽boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |